Focusing on the production of rubber machinery and equipment

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4-roll rubber calender production line

Provide high-quality rubber machines and comprehensive services

Large open mixing mill mixer machines

Supplied to Michelin Tire

Focusing on the manufacturing of rubber compounding &mixing plant machines since 1993

Provide high-quality equipment and comprehensive services

Focusing on the manufacturing of 4-roll rubber calender with complete calendering line since 1993

Provide high-quality equipment and comprehensive services

China biggest mixing mill XK-810x2540 made in our factory

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How to improve the production efficiency of secret refining machines?

Mixer is an important chemical equipment, which is widely used in chemical, pharmaceutical, food and other industries. Improving the production efficiency of the mixer can significantly improve the production efficiency and product quality, and here are a few ways to improve the production efficiency of the mixer.

First, choose the appropriate feeding device

The dosing device has a great influence on the production efficiency of the mixer. The appropriate feeding device, such as the vibrating feeding device, can reduce the loss and pollution of materials and improve the operating efficiency of the equipment.

Second, keep the equipment clean

The cleanliness of the equipment also affects production efficiency. Regular cleaning of the inside and outside of the equipment can ensure the stability and accuracy of the operation of the equipment.

Third, correct control of temperature and humidity

The temperature and humidity of the mixer have a great influence on the quality and accuracy of the product. The quality and accuracy of the product can be improved by controlling the temperature and humidity. For example, humidifiers and dehumidifiers can be used to control humidity, and heat exchangers can be used to control temperature.

4. Optimize the operation process

The mixer's operating process also affects production efficiency. It can optimize the operation process, such as reasonable arrangement of feeding time and temperature, which can reduce the degradation and oxidation of materials and improve the production efficiency of equipment.

Fifth, the use of intelligent technology

Intelligent technology can greatly improve the production efficiency of the mixer. For example, remote monitoring technology can be used to monitor the operating status and parameters of equipment in real time, find faults and repair them in time, which can significantly improve the productivity of equipment.

In short, improving mixer productivity requires a number of aspects, including choosing the right dosing device, keeping the equipment clean, correctly controlling temperature and humidity, optimizing the operation process, and adopting intelligent technology. Only when all aspects are done well can the production efficiency of the mixer be truly improved.

Related information

What are the good ways when the refiner is mixed with glue?

Mixing with a mill is an early mixing method in the rubber industry. Compared with mixing with a mixer, the mixing of the open mill has high labor intensity, poor production efficiency, unsafe, polluted environment, etc., and the uniformity of mixing is poor, so it has tended to be gradually eliminated. However, the use of open mill mixing, greater flexibility, mixed rubber is suitable for small production scale, small rubber batch and many varieties of factories. For the production of some special rubber materials, such as sponge glue, hard glue, color glue, etc., it is particularly suitable for mixing with an open mill, so the current use of open mill mixing in small rubber factories still accounts for a certain proportion.

2023

04-14

The importance of the secret refining machine and the opening machine in plastic refining

Rubber is deformed by external forces, and the ability of rubber to maintain its deformation after the external force is eliminated is called plasticity. The process of increasing rubber plasticity is called plasticizing. Rubber has plasticity in order to be evenly mixed with various compounding agents during mixing; Easy to penetrate into the textile during calendering; It has good fluidity when pressing out and injecting. In addition, plastic refining can also make the properties of the rubber uniform, which is convenient to control the production process. However, excessive plastic refining will reduce the strength, elasticity, wear resistance and other properties of vulcanized rubber, so the plastic operation needs to be strictly controlled. Rubber plasticity is usually expressed in Williams' plasticity, Mooney viscosity, and Dever hardness.

2023

06-05

How can the craft process of rubber products be missing?

There are many kinds of rubber products, but the production process is basically the same. The basic process of rubber products using general solid rubber (raw rubber) as raw material includes: plasticization, mixing, calendering, extrusion, molding and vulcanization 6 basic processes.

2023

04-14

Knowledge of mixed refining machines

A section mixing method refers to the method of preparing mixed rubber after completing the addition of all compounds at one time, and is often used to prepare those rubber materials with good scorching performance and no or only a small amount of active compounds. In order to ensure that the temperature of the rubber in the mixing does not rise too fast, a period of low-speed mixing is generally carried out in the mixer.

2023

04-14

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